Sheet Metal Fabrication

Laser cutting, CNC bending, welding, and assembly for enclosures, brackets, panels, and structural components. From single prototypes to production runs of thousands.

What is Sheet Metal Fabrication?

Sheet metal fabrication is a manufacturing process that transforms flat metal sheets into finished parts through cutting, bending, forming, and joining operations. Unlike CNC machining which removes material, sheet metal fabrication reshapes and assembles material — making it highly efficient for enclosures, frames, brackets, and panels used across virtually every industry.

Moldkey connects you with experienced Chinese sheet metal fabricators equipped with fiber laser cutters, CNC press brakes, robotic welders, and full finishing lines. Whether you need a 1-off prototype or 10,000-unit production, our partners deliver to global quality standards.

Key Specifications

ParameterStandardHigh Precision
Material Thickness0.5 – 6.0 mmUp to 25 mm (heavy plate)
Max Sheet Size1500 × 3000 mm2000 × 6000 mm
Bending Accuracy±0.5° angle, ±0.2 mm position±0.3° angle, ±0.1 mm position
Cutting Precision (laser)±0.1 mm±0.03 mm
Laser Power3 kW (up to 6 mm mild steel)12 kW (up to 25 mm)
Tolerance (general)±0.2 mm±0.1 mm
Lead Time (prototype)3–7 business days1–3 days (expedited)
Typical Quantity10–10,000 pcs1–50 pcs (prototyping)

Processes We Cover

Fiber Laser Cutting

High-speed precision cutting of steel, stainless, aluminum, and copper. Minimal heat-affected zone and burr-free edges.

CNC Press Brake Bending

Precision bending with programmable backgauges. Air bending, coining, and bottoming for consistent angles.

Plasma / Waterjet Cutting

For thicker plates (up to 50 mm+) where laser is not economic. Waterjet for heat-sensitive materials.

Welding & Assembly

MIG, TIG, spot welding, and robotic welding for assembled fabrications, frames, and enclosures.

Punching & Forming

Turret punch presses for high-volume hole patterns, louvers, embossing, and forming operations.

Tube & Pipe Bending

CNC tube bending for handrails, frames, roll cages, and fluid handling components.

Common Materials

MaterialThickness RangeTypical Applications
Mild Steel (SPCC, DC01)0.5–6.0 mmEnclosures, chassis, brackets, panels
Galvanized Steel (SGCC, DX51D)0.5–3.0 mmOutdoor enclosures, HVAC, electrical
Stainless Steel (304, 316L)0.5–6.0 mmFood equipment, medical, marine, architectural
Aluminum (5052, 6061)0.8–6.0 mmLightweight panels, electronics enclosures
Copper / Brass0.5–3.0 mmDecorative panels, electrical components, heat sinks

Industries & Applications

🔧 Industrial Equipment

Machine enclosures, control panels, conveyor guards, frames.

📡 Telecommunications

Server racks, cabinet enclosures, antenna brackets, patch panels.

🚗 Automotive

Battery trays, mounting brackets, heat shields, chassis components.

🏗️ Construction

Structural brackets, handrails, cladding panels, support frames.

⚡ Electrical

Switchgear cabinets, busbar supports, transformer housings, cable trays.

🏠 Consumer Products

Appliance housings, furniture frames, shelving, light fixtures.

Surface Finishing Options

FinishAppearanceBest For
Powder CoatingSmooth, durable color finishIndoor/outdoor enclosures, frames
Zinc PlatingSilver/gold corrosion protectionBrackets, hardware, fasteners
Anodizing (Aluminum)Hard, wear-resistant surfaceAluminum panels, heat sinks
Brushing / PolishingMatte or mirror finishDecorative trim, visible parts
Painting (liquid)Custom colors, high glossLarge enclosures, custom colors

Advantages & Limitations

✅ Advantages⚠️ Limitations
Fast turnaround (prototypes in 3–7 days)Limited to uniform wall thickness (the sheet gauge)
Low tooling cost — ideal for small to medium runsComplex 3D shapes difficult vs CNC or molding
Excellent strength-to-weight ratioSpringback in bending requires compensation
Wide range of secondary finishes availableWelding may leave visible seams
Readily assembled into larger structuresMinimum bend radius constraints

Frequently Asked Questions

How much does sheet metal fabrication cost?

Cost depends on material, thickness, number of bends, and quantity. Typical ranges: prototype $50–$500 per part, production $5–$50 per part. Use AI Quote for an estimate.

What file formats do you accept?

STEP, IGES, DXF, and PDF are preferred. For laser cutting, DXF with flat patterns speeds up the process.

Can you weld and assemble complete products?

Yes. Our suppliers offer full assembly services including welding, hardware insertion (rivets, PEM nuts), and packaging.

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